VR Solutions for Nuclear Power & Mining

Nuclear, Power & Mining Industry Challenges

Human error causes nearly 80 to 90% of all industrial mishappenings. It leads to loss of lives, property and environmental damage, regulatory violations, unplanned downtime and damaged reputation.

As per reports, industrial manufacturers face approx. 800 hours of annual unplanned outages costing them an estimated $50 billion annually. Equipment failure due to improper maintenance is the cause of 42% of this unplanned downtime which results in excessive maintenance, repair and equipment replacement.

To remain competitive, companies need to operate safely, reliably and efficiently. For that, a highly trained and competent workforce is required. Most workers are practical learners, acquiring 70% of their skills and knowledge from experiential learning. Robust On-the-Job Training (OJT) programs are expected to solve these challenges, but they are very expensive, logistically difficult and involve risks.

Virtual Reality Solutions

Virtual Reality (VR) technology brings you efficient and cost-effective psychophysics-based solutions to solve your problems. Using head-mounted VR devices and virtual hand controllers, plant equipment is simulated inside industrial classrooms to train employees.

01

Experiential Learning

Virtual Reality Training Simulators deliver immersive, scenario-based, experiential learning. This enables engineers and technicians to learn critical skills, test and evaluate themselves to handle high-risk equipment and tools without even entering the Process Plant or Shop Floor but inside an immersive, safe and zero-consequence virtual environment.

Scenario-Based Zero-Risk

02

Gamified

VR education makes learning fun. Well-designed games motivate and imbue players with clear goals, a sense of reward and fulfilment, encouraging them to persist until those goals are achieved. Applying motivational power to non-game contexts is Gamification which makes learning interesting and easier than ever.

Motivation Engagement

03

Quick Results

VR transforms your employees into competent and confident individuals inheriting decades of knowledge and experience in a short duration thereby saving years of training time. PWC’s latest study indicates that VR training is 4X faster and 4X more focused than typical Class-Room Training. It’s also 3.75 times more emotionally connected with a 40% improvement in confidence.

4x Faster +40% Confidence

Our VR Solutions for Nuclear, Power & Mining

We offer customized end to end VR solutions for Nuclear, Power & Mining Industries.

VR Design & Construction

Designing and building a new plant is a complex task and often involves costly mistakes. Our VR Solutions allows engineers to have real-time collaborative design reviews on the life scale, spatially accurate immersive environment to get a deeper understanding of the final plant before construction. Interactive VR enables engineers to troubleshoot and find resolution well in advance of the commissioning activities such as operability, safety & ergonomics reviews.

Collaborative design Review

Operational Twins - Type of Digital Twins

VR Exploration & Big-Data

3D-Visualization of Geospatial Digital Elevation Models and generated from LiDAR, Radar, Optical Stereo Photogrammetry or Electromagnetic survey overlaid in different layers inside the 3D VR space helps increase the efficiency of mining exploration excavation and production operations by assisting in making well-informed decisions.

Geospatial Digital Elevation Models

VR Plant Operations

Our Operator Training Simulators (VR-OTS) virtually recreates the immersive Digital-Twin of the extreme radiation Plant Environments and sophisticated equipment system. Operators can easily acquire in-depth knowledge and obtain training on skills for effective execution of Standard Operating Procedures (SOP) for start-ups and shutdowns of Boilers, Turbines with internal views, work permit systems such as Hot Work, Confined space, Work at Heights and Heavy lifts and other critical operations such as Nuclear Waste handling, Sequential explosive ignition in Mine Blasting and Excavator Operations.

Digital-Twin Simulator

Intelligent Twins - Type of Digital Twins

VR Plant & Equipment Maintenance

Our Maintenance Training Simulators (VR-MTS), enables Virtual hands-on experience to efficiently troubleshoot and repair the sensitive machinery. Training includes picking the right parts and tools aided by step-by-step instructions from Standard Maintenance Procedures (SMP) along with internal views. VR-MTS ensures safe execution of High-risk activities such as HTLT lines & Turbine maintenance whether it is Predetermined, Proactive maintenance such as Predictive & Preventive maintenance or Reactive such as Emergency & Corrective maintenance.

Predictive & Preventive maintenance

VR HSE & Emergency Response

Our scenario-based Fire, Safety and Emergency Response VR training, maximize the effectiveness of employees’ response to mission-critical situations. Training covers individual and collaborative execution of the Emergency Response Plan (ERP) accounting various physiological & psychological human factors.

Individual and collaborative Drills

Employee performance is evaluated through precise data collection, KPIs and dashboards developed with proven Brain-Science Techniques and Artificial Intelligence-based analyses. We understand your challenges and have the expertise to deploy VR tailored to your needs.

Measured Outcomes

Benefits of VR in Nuclear, Power & Mining

Fast Results

Reduce the time to operator proficiency without involving tons of money, effort and risks.

Reduced Errors

Experience jaw-dropping productivity & profitability by reducing human errors, plant shutdowns, downtime and equipment damages.

Safe

Safely manage operational and maintenance tasks.

Increased Efficiency

Improve operator’s ability to respond appropriately to rarely occurring but critical emergency operations.

Quality & Compliance

Enhance regulatory compliance, product quality, customer satisfaction and industry reputation.

Accurate KPI

Remotely accomplish, Training and Certification goals while capturing the most accurate Key-Performance Indices (KPI) of trainees.

Engage Fusion VR

How Do We Execute

Our Process, HSE and Maintenance engineers, alongside Extended-Reality specialists with decades of experience, understand the risks and opportunities specific to your plant.

01INPUT

Problem Statement Analysis

Understand the plant, the risks and the training gap.

02DESIGN

Solution Design

Map the right mix of VR modules to your objectives.

03SCOPE

Freezing Scope of Work

Lock deliverables so there are no surprises later.

04PLAN

Budget & Schedule Estimates

Transparent timelines and costs before kickoff

05SETUP

Agreement & Inputs Gathering

Collect drawings, SOPs, SMPs and asset data

06UX

UI & UX Design

Design the interaction model trainees will actually use.

07ASSETS

2D & 3D Asset Creations

Build the plant, equipment and environment in detail.

08DEV

Application Development

Program the logic, physics and scenario branching.

09QA

Test, Debug and Delivery

Rigorous QA before anything reaches a trainee.

10UAT

User Acceptance Tests

Your team validates it against real operating conditions.

11HANDOVER

Documentation and Knowledge Transfer

Full handover so your team owns the system going forward.

Virtual Reality Solutions for Nuclear, Power & Mining