Right information at the right moment is invaluable in crucial decision making for the High-Risk industries like Nuclear, Power & Mining. Human errors cause nearly 80 to 90% of all industrial mishappenings and unplanned downtime which affects employees, customers and the company’s financial health.
As per reports, industrial manufacturers face approx. 800 hours of annual unplanned outages costing them an estimated $50 billion annually. Equipment failure due to improper maintenance is the cause of 42% of this unplanned downtime which results in excessive maintenance, repair and equipment replacement.
To remain competitive, companies need to operate safely, reliably and efficiently. For that, a highly trained and competent workforce is required. Most workers are practical learners, acquiring 70% of their skills and knowledge from experiential learning. Robust On-the-Job Training (OJT) programs are expected to solve these challenges, but they are very expensive, logistically difficult and involve risks.
With Mixed-Reality (MR) Holographic Goggles, the digital and physical worlds meet to create new interactive environments where their data from connected devices and Sensors can coexist to create Digital-Intelligence. MR simultaneously tracks plant environment/equipment and the technician’s physical relationship to that space to provide Context-Sensitive information readily available in front of their eyes.
MR uses depth-sensors to track and recognize the real world objects without the need of QR codes or any physical tags. 3D-Spatial infographics are holographically overlaid directly on top of the physical equipment parts, right inside the real factory environment. Hands free user interaction is enabled through Artificial-Intelligence (AI) powered Hand Gesture Recognition and Voice-Control using Natural Language Processing. Collaborating multiple IoT connected MR devices inside a shared work space opens up endless possibilities.
Mixed-Reality delivers immersive, scenario-based, experiential learning. Engineers and Technicians can be guided through step-by-step audiovisual instructions inside the Process Plant or Shop-Floor. This Over-the-shoulder coaching minimizes the shortage of skilled labor by enabling efficient and error-free operations support and reduces call out times for maintenance through Remote-Assistance.
MR transforms your employees into competent, confident, inheriting decades of knowledge and experience in a short duration saving years of training time. Latest study indicates that AR implementation has immediately increased the Operations and Maintenance efficiencies by 40-65% and in some cases up to 90%.
From onboarding to operator certification — see how our VR OTS platform cuts training time and risk.
We offer customized end to end MR solutions for Nuclear, Power and Mining industries
3D Visualization of Geospatial Digital Elevation Models and Geophysical Data generated from LiDAR, Radar, Optical Stereo Photogrammetry or Electromagnetic survey holographically overlaid in different layers on top of the physical terrain helps increase the efficiency of exploration, drilling and production operations by assisting in making well-informed decisions.
On-the-Job Operator Assistance using MR Goggles makes critical information available, in front of your eyes while performing jobs on field in the extreme radiation Plant Environments. You can have live process parameters and alarm status from DCS through OPC or equipment data and history from SAP, Voice and infographics assistance. Assistance for effective execution of Standard Operating Procedures (SOP) for start-ups and shutdowns of Boilers, Turbines with internal views, work permit systems such as Hot Work, Confined space, Work at Heights and Heavy lifts and other critical operations such as Nuclear Waste handling, Sequential explosive ignition in Mine Blasting and Excavator Operations, all leading to smarter, error-free operations and well-informed decisions.
On-the-Job Maintenance Assistance using MR technology, helps you to efficiently troubleshoot and repair the sensitive machinery and also ensures safe execution of High-risk maintenance activities whether it is Predetermined, Proactive maintenance such as Predictive & Preventive maintenance or Reactive such as Emergency & Corrective maintenance. MR Goggles provide real time assistance to pick the right spares and tools along with live guidance aided by step-by-step audio-visual instructions holographically overlaid on top of the real equipment with internal views.
The effective execution of Emergency Response Plan (ERP) is considerably affected by various physiological & psychological Human factors. Possible overlooking of procedures and Inefficient time management at mission critical scenes is intolerable. Our ERP Assistance MR-Module can maximize ERP effectiveness by speeding up the Team’s response time through smart-instructions using voice, text and infographics which ensures no overlooking of procedures.
Remote Expert interactive video support using MR-Goggles, opens up new possibilities for not easily accessible facilities as personnel cannot be mobilized instantly.
Employee performance is evaluated through precise data collection, KPIs and dashboards developed with proven Brain-Science Techniques and Artificial Intelligence-based analyses. We understand your unique challenges and have the expertise to deploy MR solutions tailored to your needs.
Reduce the time to operator proficiency without involving tons of money, effort and risks.
Experience jaw-dropping productivity & profitability by reducing human errors, plant shutdowns, downtime and equipment damages.
Safely manage operational and maintenance tasks.
Improve operator’s ability to respond appropriately to rarely occurring but critical emergency operations.
Enhance regulatory compliance, product quality, customer satisfaction and industry reputation.
Understand the plant, the risks and the training gap.
Map the right mix of MR modules to your objectives.
Lock deliverables so there are no surprises later.
Transparent timelines and costs before kickoff
Collect drawings, SOPs, SMPs and asset data
Design the interaction model trainees will actually use.
Build the plant, equipment and environment in detail.
Program the logic, physics and scenario branching.
Rigorous QA before anything reaches a trainee.
Your team validates it against real operating conditions.
Full handover so your team owns the system going forward.
The key to success is not just the advanced hardware or software technologies deployed, but a clear identification of the right use cases and careful crafting of effective solutions that increase employee productivity, reduce costs and deliver superior returns.
Our passionate and committed Process, HSE and Maintenance engineers and Extended-Reality experts with decades of world-class experience have a keen understanding of the challenges, risks and opportunities in your industry. Partner with Fusion VR right away to learn more about our secret recipes and transform your company’s future in this 21st century!