Human error causes nearly 80 to 90% of all industrial mishappenings. It leads to loss of lives, property and environmental damage, regulatory violations, unplanned downtime and damaged reputation.
As per reports, industrial manufacturers face approx. 800 hours of annual unplanned outages costing them an estimated $50 billion annually. Equipment failure due to improper maintenance is the cause of 42% of this unplanned downtime which results in excessive maintenance, repair and equipment replacement.
To remain competitive, companies need to operate safely, reliably and efficiently. For that, a highly trained and competent workforce is required. Most workers are practical learners, acquiring 70% of their skills and knowledge from experiential learning. Robust On-the-Job Training (OJT) programs are expected to solve these challenges, but they are very expensive, logistically difficult and involve risks.
Augmented Reality technology brings you efficient and cost-effective psychophysics-based solutions to solve your problems. Using AR-Powered Tablets, plant equipment is simulated inside industrial classrooms to train employees. On-the-Job Assistance using Augmented reality (AR) technology through Tablets or Wearables enables digital overlays over the real environment with visual instruction and interactive guidance.
Augmented Reality Training Simulators deliver immersive, scenario-based, experiential learning. This enables engineers and technicians to learn critical skills, test and evaluate themselves to handle high risk equipment and tools without even entering the Process Plant or Shop-Floor but inside an immersive, safe and zero-consequence virtual environment.
AR education makes learning fun! Well-designed games motivate and imbue players with clear goals, a sense of reward and fulfilment, encouraging them to persist until those goals are achieved. Applying motivational power to non-game contexts is Gamification which makes learning interesting and easier than ever.
AR transforms your employees into competent, confident, inheriting decades of knowledge and experience in a short duration saving years of training time. Latest study indicates that AR implementation has immediately increased the Operations and Maintenance efficiencies by 40-65% and in some cases up to 90%.
We offer customized end to end AR solutions for
both manufacturers and the end customers.
Designing and building a new prototype is often a costly and time-consuming process in automotive manufacturing. Our AR-powered Tablet Solutions eliminate physical mock-ups by allowing engineers to have real-time collaborative design reviews on the same life-sized Photorealistic Virtual 3D model from any remote location. Using AR for cars design reduces the overall time and costs for design and implementation in the real world
On-the-Job Assembly & Maintenance Assistance using AR-Powered Wearables enable digital overlays on top of the real environment with visual instruction and interactive guidance. These Wearables make critical information available, in front of your eyes, right inside the plant, right on top of the equipment which helps you to pick the right spares and tools along with live guidance aided by step-by-step audio-visual instructions overlaid on top of the real equipment. Augmented reality car manufacturing enhances quality and efficiency. You can also have live production status from the OPC interface or equipment data and history from SAP overlaid on the real environment leading to smarter, error-free and well-informed decisions for car manufacturers.
Maintenance Training Simulators (AR-MTS) using AR powered Tablets, augments the Immersive Digital-Twin of the sophisticated automobile systems right inside a classroom training environment. AR-MTS enables virtual hands-on experience to efficiently troubleshoot and repair the sensitive machinery. Training includes picking the right parts and tools aided by step-by-step instructions from Standard Maintenance Procedures (SMP) along with internal views.
AR-MTS enables safe & effective training of Shop Floor Assembly activities and High-risk maintenance activities whether it is Predetermined, Proactive maintenance such as Predictive & Preventive maintenance or Reactive such as Emergency & Corrective maintenance and permit systems such as Hot Work, Confined space, Work at Heights and Heavy lifts.
The effective execution of Emergency Response Plan (ERP) is considerably affected by various physiological & psychological Human factors. Possible overlooking of procedures and Inefficient time management at mission critical scenes is intolerable. Our ERP Assistance AR-Module using Wearables can Maximize ERP effectiveness by speeding up the team’s response time through smart-instructions using voice, text and infographics which ensures no overlooking of procedures.
Our AR Self-Servicing guide Mobile app allows customers to do basic troubleshooting and repair their vehicles without referring to the owner manual. This AR car application enables Remote Expert interactive video support for not easily accessible facilities as personnel cannot be mobilized instantly saving time and effort. AR also uses Heads Up Display HUDS to provide, traffic information, navigation support, weather information and critical performance alerts to the user and enhance the overall driving experience.
Our Virtual Showroom solutions help car dealerships positively influence customers, where they can virtually configure and experience all variants in the augmented immersive environment through AR-powered Tablets.
Employee performance is evaluated through precise data collection, KPIs and dashboards developed with proven Brain-Science Techniques and Artificial Intelligence-based analyses. We understand your challenges and have the expertise to deploy AR tailored to your needs.
Reduce the time to operator proficiency without involving tons of money, effort and risks.
Experience jaw-dropping productivity & profitability by reducing human errors, plant shutdowns, downtime and equipment damages.
Safely manage operational and maintenance tasks.
Improve operator’s ability to respond appropriately to rarely occurring but critical emergency operations.
Enhance regulatory compliance, product quality, customer satisfaction and industry reputation.
Remotely accomplish, Training and Certification goals while capturing the most accurate Key-Performance Indices (KPI) of trainees.
The key to success is not just the advanced hardware or software technologies deployed, but a clear identification of the right use cases and careful crafting of effective solutions that increase employee productivity, reduce costs and deliver superior returns.
Our passionate and committed Manufacturing, HSE and Maintenance engineers and Extended-Reality experts with decades of world-class experience have a keen understanding of the challenges, risks and opportunities in your industry. Partner with Fusion VR right away to learn more about our secret recipes and transform your company’s future in this 21st century!View Our Projects
CDAC, Chennai has approached M/s Fusion VR for making VR on Industry 4.0 for the Defense Organization and provided very short time to finish the project. Fusion VR team has grasped the complete requirement In-Depth and made the excellent quality product and successfully delivered in time with the 100% impressive service.
– Centre for Development of Advanced Computing, Govt of India
We were highly impressed with the quality of the products delivered. I’m particularly writing to appreciate Dr. Bharathy and team for delivering the Virtual Reality Operator Training System for Process Industries concept on 29thJuly2013
– Singapore Development Centre, Yokogawa Engineering Asia Pte Ltd
We are impressed with the work done and the capabilities/demos presented on such a short notice by Fusion VR. Thank you for wonderful demos
- Honeywell Connected Plant, India
This is to certify that M/s Fusion VR has carried out the “Creation of interactive VR application and Holographic content” for Aero Engine at GTRE, Bangalore and the project has been satisfactorily completed.
We evaluated more than 30 solution partners for our AR/VR project requirements and shortlisted Fusion VR for their ability to quickly gain perspectives on the requirement, suggest meaningful & creative solutions, high quality of work, and meticulous detail orientation. We are currently working with Fusion VR
- Hewlett Packard Enterprise, India
Very impressed with Dr.Bharathy & Fusion VR's technical capabilities on this emerging latest technologies. Enthralled on their ability in transforming the VR/AR application to practical digital training & evaluation modules for Oil and Gas, Petrochemical and process sector is highly commendable
- Lloyd’s Register EMEA, Risk Management Consulting
We have approached Fusion VR for demonstrating our virtual concept factory for an event. The project was tagged to critical timeline and commitment. Fusion VR with their in-depth knowledge on this field, have understood the requirement so quickly and delivered on-time with promisingly good quality. I appreciate Dr. Bharathy and the entire team who supported from backend
- Digital Manufacturing, L&T group, India
We are highly impressed with Fusion VR’s immersive Products and Custom Solutions for our Digital Transformation strategies
- Q Care & Sustainable Solutions, Flsmidth, India
Your solution will certainly help many of our clients who are in manufacturing sector. Session has helped our client innovation team to look for use cases for optimizing training and preventive maintenance activities. Looking forward to see your other solutions
- Intelligent Automation | Ernst & Young LLP, India
Fusion VR have been simply superb and their customer service is great. Dr. Bharathy is lively and dexterous intellectual personality showing very much interest and energy
– Digital Geospatial Technologies, L&T Construction, India
Dr. Bharathy brings a high level of positive energy and real experiences in customers’ projects for more than 7 years. All the Industry 4.0 projects under Fusion VR were different yet consistently delivering value that meets the objectives and expectation of customers
– Global Training Solutions Centre, Yokogawa Engineering Asia Pte Ltd, Singapore
As a unique value proposition, Fusion VR’s solution is comprehensive IT brand which has complete solution on VR, AR and MR
- Chennai Petroleum Corporation Ltd, India
We are happy to note that Fusion VR has successfully delivered our HSE-Virtual Reality Training project on schedule. We believe their team has essential technical skills and experience in providing consultation and execution of AR/VR solutions for Industry 4.0 applications. We look forward to more collaborative opportunities with them in future.
- Indian Oil Corporation Limited, India
We are impressed with the Fusion VR’sproducts on smart manufacturing and confident that this will be potential future industry 4.0
- SKF Production System & Competency Development, India
We are happy with the professional approach, experience and excellent execution of our projects by Dr. Bharathy and his team. The project included design and development of Virtual Reality content, successful deployment, training and maintenance. We found the Fusion VR team to be highly skilled, dedicated and committed to ensure timely completion and specified quality standards
- IT, Innovation & Learning Division, Tractors and Farm Equipment Ltd, India
We are impressed with the works done and the abilities of Dr.Bharathy & Fusion VR team in the smart Manufacturing space. We also appreciate the wonderful Industry 4.0 services provided by Fusion VR particularly in the field of extended reality solutions for Digital-Transformation
- National Institute of Ocean Technology, India
The Job has been executed with very high level of professionalism and perfectly done given the time taken for execution. The software development and animation work are very commendable.
- Centre for Industrial Consultancy & Sponsored Research (IC&SR)
INDIAN INSTITUTE OF TECHNOLOGY MADRAS (IIT Madras)
The VR and AR experience installed in the permanent Vivekananda Exhibition at our premises were the creations of team of experts from Fusion VR. Dr. Bharathy is extremely creative, capable, committed, very trust worthy and has been rendering quality service to us for nearly a decade.
- Swami Shantatmananda, Secretary, Ramakrishna Mission, Delhi
Fusion VR has shown us repeatedly the ingenuity to make high quality media content in 3D/VR/AR and other cutting edge technologies which could be achieved only by heavy weight international media production houses at a reasonable budget. With Dr.Bharathy steering the team, we regard him as Dr.RELIABLE and he always over delivers more than we ask for.
- Media Lab, Sri Ramakrishna Math, Chennai
We express our gratefulness to you and your team for the project that could not have seen the light of success without your expertise in the field.
- Swami Jnanalokananda, Secretary, Ramakrishna Mission
Swami Vivekananda's Ancestral House & Cultural Centre, Kolkata
We found Fusion VR team is technically superior in this emerging technology by practicing more than a decade. They have implemented projects in VR and AR for education, entertainment, defense and spiritual projects with a big cluster of experts in that field. So, we wish them to forge ahead with real Make in India brand and seeking long technical and commercial association with Fusion VR".
- ANKIDYNE Play Systems & Science Park, India
The 7DX show Pallava Dynasty -Time Travel from Chronicles India is a unique way to present the rich cultural heritage of our nation to visitors from home and abroad. We have received a lot of appreciation from everyone, particularly from teachers, school children about this show. We appreciate everyone on the Chronicles India team for making this a great success.
– Pallava Dynasty | Chronicles India, Mahabalipuram
Wow! That is what we hear from all our visitors who have experienced the Immex Zone show. Your team has made it possible for people of all ages and backgrounds to have a great VR experience. We wish the team all the very best and hope for future engagements on other exciting public entertainment projects.
– Immex Zone | Singapore