Right information at the right moment is invaluable in crucial decision making for the High-Risk industries like Chemicals and Oil & Gas. Human errors cause nearly 80 to 90% of all industrial mishappenings and unplanned downtime which affects employees, customers and the company’s financial health.
As per reports, industrial manufacturers face approx. 800 hours of annual unplanned outages costing them an estimated $50 billion annually. Equipment failure due to improper maintenance is the cause of 42% of this unplanned downtime which results in excessive maintenance, repair, and equipment replacement.
To remain competitive, companies need to operate safely, reliably and efficiently. For that, a highly trained and competent workforce is required. Most workers are practical learners, acquiring 70% of their skills and knowledge from experiential learning. But, conventional training approaches & On-the-Job Training (OJT) programs are expensive, logistically difficult and also involve risks.
With Mixed-Reality (MR) Holographic Goggles, the digital and physical worlds meet to create new interactive environments where their data from connected devices and Sensors can coexist to create Digital-Intelligence. MR simultaneously tracks plant environment/equipment and the technician’s physical relationship to that space to provide Context-Sensitive information readily available in front of their eyes.
MR uses depth-sensors to track and recognize the real world objects without the need of QR codes or any physical tags. 3D-Spatial infographics are holographically overlaid directly on top of the physical equipment parts, right inside the real factory environment. Hands free user interaction is enabled through Artificial-Intelligence (AI) powered Hand Gesture Recognition and Voice-Control using Natural Language Processing. Collaborating multiple IoT connected MR devices inside a shared work space opens up endless possibilities.
Mixed-Reality delivers immersive, scenario-based, experiential learning. Engineers and Technicians can be guided through step-by-step audiovisual instructions inside the Process Plant or Shop-Floor. This over-the-shoulder coaching minimizes the shortage of skilled labor by enabling efficient and error-free operations support and reduces call out times for maintenance through remote assistance.
MR transforms your employees into competent, confident, inheriting decades of knowledge and experience in a short duration saving years of training time. Latest study indicates that AR implementation has immediately increased the Operations and Maintenance efficiencies by 40-65% and in some cases up to 90%.
With more than a decade of experience, we offer customized end to end MR solutions for
Nuclear, Power and Mining industries
3D Visualization of Geospatial Digital Elevation Models and Geophysical Data generated from LiDAR, Radar, Optical Stereo Photogrammetry or Electromagnetic survey holographically overlaid in different layers on top of the physical terrain helps increase the efficiency of exploration, drilling, and production operations by assisting in making well-informed decisions.
On-the-Job Operator Assistance using MR Goggles makes critical information available, in front of your eyes while performing jobs on field in the extreme radiation Plant Environments. You can have live process parameters and alarm status from DCS through OPC or equipment data and history from SAP, Voice and infographics assistance.
Assistance for effective execution of Standard Operating Procedures (SOP) for start-ups and shutdowns of Boilers, Turbines with internal views, work permit systems such as Hot Work, Confined space, Work at Heights and Heavy lifts and other critical operations such as Nuclear Waste handling, Sequential explosive ignition in Mine Blasting and Excavator Operations, all leading to smarter, error-free operations and well-informed decisions.
On-the-Job Maintenance Assistance using MR technology, helps you to efficiently troubleshoot and repair the sensitive machinery and also ensures safe execution of High-risk maintenance activities whether it is Predetermined, Proactive maintenance such as Predictive & Preventive maintenance or Reactive such as Emergency & Corrective maintenance. MR Goggles provide real time assistance to pick the right spares and tools along with live guidance aided by step-by-step audio-visual instructions holographically overlaid on top of the real equipment with internal views.
The effective execution of Emergency Response Plan (ERP) is considerably affected by various physiological & psychological Human factors. Possible overlooking of procedures and Inefficient time management at mission critical scenes is intolerable. Our ERP Assistance MR-Module can maximize ERP effectiveness by speeding up the Team’s response time through smart-instructions using voice, text and infographics which ensures no overlooking of procedures.
Remote Expert interactive video support using MR-Goggles, opens up new possibilities for not easily accessible facilities as personnel cannot be mobilized instantly.
Employee performance is evaluated through precise data collection, KPIs and dashboards developed with proven Brain-Science Techniques and Artificial Intelligence-based analyses. We understand your unique challenges and have the expertise to deploy MR solutions tailored to your needs.
Reduce the time to operator proficiency without involving tons of money, effort and risks
Experience jaw-dropping productivity & profitability by reducing human errors, plant shutdowns, downtime and equipment damages
Safely manage operational and maintenance tasks
Improve operator’s ability to respond appropriately to rarely occurring but critical emergency operations
Enhance regulatory compliance, product quality, customer satisfaction and industry reputation.
The key to success is not just the advanced hardware or software technologies deployed, but a clear identification of the right use cases and careful crafting of effective solutions that increase employee productivity, reduce costs and deliver superior returns.
Our passionate and committed Process, HSE and Maintenance engineers and Extended-Reality experts with decades of world-class experience have a keen understanding of the challenges, risks and opportunities in your industry. Partner with FusionVR right away to learn more about our secret recipes, and transform your company’s future in this 21st century!View Our Projects
CDAC, Chennai has approached M/s FusionVR for making VR on Industry 4.0 for the Defense Organization and provided very short time to finish the project. FusionVR team has grasped the complete requirement In-Depth and made the excellent quality product and successfully delivered in time with the 100% impressive service.
– Centre for Development of Advanced Computing, Govt of India
We were highly impressed with the quality of the products delivered. I’m particularly writing to appreciate Dr. Bharathy and team for delivering the Virtual Reality Operator Training System for Process Industries concept on 29thJuly2013
– Singapore Development Centre, Yokogawa Engineering Asia Pte Ltd
We evaluated more than 30 solution partners for our AR/VR project requirements and shortlisted FusionVR for their ability to quickly gain perspectives on the requirement, suggest meaningful & creative solutions, high quality of work, and meticulous detail orientation. We are currently working with FusionVR
- Hewlett Packard Enterprise, India
Very impressed with Dr.Bharathy & FusionVR's technical capabilities on this emerging latest technologies. Enthralled on their ability in transforming the VR/AR application to practical digital training & evaluation modules for Oil and Gas, Petrochemical and process sector is highly commendable
- Lloyd’s Register EMEA, Risk Management Consulting
We are highly impressed with Fusion VR’s immersive Products and Custom Solutions for our Digital Transformation strategies
- Q Care & Sustainable Solutions, Flsmidth, India
Your solution will certainly help many of our clients who are in manufacturing sector. Session has helped our client innovation team to look for use cases for optimizing training and preventive maintenance activities. Looking forward to see your other solutions
- Intelligent Automation | Ernst & Young LLP, India
We are impressed with the work done and the capabilities/demos presented on such a short notice by Fusion VR. Thank you for wonderful demos
- Honeywell Connected Plant, India
FusionVR have been simply superb and their customer service is great. Dr. Bharathy is lively and dexterous intellectual personality showing very much interest and energy
– Digital Geospatial Technologies, L&T Construction, India
Dr. Bharathy brings a high level of positive energy and real experiences in customers’ projects for more than 7 years. All the Industry 4.0 projects under FusionVR were different yet consistently delivering value that meets the objectives and expectation of customers
– Global Training Solutions Centre, Yokogawa Engineering Asia Pte Ltd, Singapore
As a unique value proposition, FusionVR’s solution is comprehensive IT brand which has complete solution on VR, AR and MR
- Chennai Petroleum Corporation Ltd, India
We are happy to note that FusionVR has successfully delivered our HSE-Virtual Reality Training project on schedule. We believe their team has essential technical skills and experience in providing consultation and execution of AR/VR solutions for Industry 4.0 applications. We look forward to more collaborative opportunities with them in future.
- Indian Oil Corporation Limited, India
We are impressed with the Fusion VR’sproducts on smart manufacturing and confident that this will be potential future industry 4.0
- SKF Production System & Competency Development, India
We are happy with the professional approach, experience and excellent execution of our projects by Dr. Bharathy and his team. The project included design and development of Virtual Reality content, successful deployment, training and maintenance. We found the FusionVR team to be highly skilled, dedicated and committed to ensure timely completion and specified quality standards
- IT, Innovation & Learning Division, Tractors and Farm Equipment Ltd, India
We are impressed with the works done and the abilities of Dr.Bharathy & Fusion VR team in the smart Manufacturing space. We also appreciate the wonderful Industry 4.0 services provided by FusionVR particularly in the field of extended reality solutions for Digital-Transformation
- National Institute of Ocean Technology, India
The VR and AR experience installed in the permanent Vivekananda Exhibition at our premises were the creations of team of experts from Fusion VR. Dr. Bharathy is extremely creative, capable, committed, very trustworthy and has been rendering quality service to us for more than a decade
- Swami Shantatmananda, Secretary, Ramakrishna Mission, Delhi
FusionVR has shown us repeatedly the ingenuity to make high quality media content in 3D/VR/AR and other cutting edge technologies which could be achieved only by heavy weight international media production houses at a reasonable budget. With Dr.Bharathy steering the team, we regard him as Dr.RELIABLE and he always over delivers more than we ask for
- Media Lab, Sri Ramakrishna Math, Chennai
We found FusionVR team is technically superior in this emerging technology by practicing more than a decade. They have implemented projects in VR and AR for education, entertainment, defense and spiritual projects with a big cluster of experts in that field. So, we wish them to forge ahead with real Make in India brand and seeking long technical and commercial association with Fusion VR".
- ANKIDYNE Play Systems & Science Park, India